Manufacturing Excellence for Custom Hydraulic Cylinders

Design & Reverse Engineering

Engineering services for precision-machined parts, custom hydraulic cylinders, and vehicle gearbox components, delivered by experienced mechanical engineers.

Our engineers help clients refine existing designs through value engineering shaped around each application, with proficiency in Geometric Dimensioning & Tolerancing (GD&T) and stress analysis. Our reverse engineering service replicates component parts quickly and cost-effectively from nothing more than a sample.

• Value engineering for existing designs
• Geometric Dimensioning & Tolerancing (GD&T)
• Stress analysis
• Reverse engineering from a sample

Manufacturing

Precision CNC turning and milling from our machine shop in the Hadımköy / Arnavutköy industrial area of Istanbul, backed by over a decade of experience.

CNC turning produces high-precision parts from high-tensile steel, hard chrome bar, carbon steel, brass, and aluminium, with specialty materials available on request. Our CNC mills turn any customer design into a finished part, whether you bring a detailed CAD drawing, a rough sketch, or only a sample with no DWG file.

• CNC turning of high-precision parts
• CNC milling from CAD, sketch, or sample
• High-tensile steel, hard chrome bar, carbon steel, brass, aluminium
• Specialty materials on request

Welding

Robotic MIG/MAG welding under Welding Procedure Specifications, verified by dye penetrant inspection.

Welding Procedure Specifications (WPS) are developed for every welding process, and dye penetrant inspection follows each weld. Robotic MIG/MAG welding runs continuously across tube and chrome bar sizes at consistent quality.

• Welding Procedure Specifications (WPS) for every process
• Dye penetrant inspection after welding
• Robotic MIG/MAG welding for consistent, repeatable output

Assembly & Test

Contamination-free assembly followed by leak-tightness testing of every cylinder on our five hydraulic test benches.

Once components are manufactured to drawing, specification, surface finish, and tolerance, they are cleaned with the proper methods and solvents and assembled in a clean, contamination-free environment by experienced personnel. Careful seal selection is what makes a cylinder durable under the pressures of its application. Every cylinder then undergoes internal and external leak-tightness testing over a minimum of 15 cycles.

• Clean, contamination-free assembly environment
• Careful seal selection for the application
• Minimum 15-cycle internal and external leak testing
• Testing up to 500 bar

Painting & Packaging

An automatic conveyor paint line with 200 hooks and a 110 °C furnace, coating up to 400 cylinders a day.

Our paint shop runs an automatic conveyor system with 200 hooks and a furnace operating up to 110 °C, coating as many as 400 hydraulic cylinders a day with primer and finish top coat. Written instructions define the coating materials, equipment, surface preparation, application procedure, and inspection protocol for every protective coating we apply.

• Automatic conveyor line with 200 hooks
• Furnace operating up to 110 °C
• C3 / C4 / C5 painting capability
• Up to 400 cylinders coated per day
• Primer and finish top coat to written procedure